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TIP F 4050 Upgrade of the Automation to Siemens PLC-S7 TIA
Machine Model for Improvement
All Jagenberg sheeters with PLC-S5
Description of Improvement
Critical components for the Siemens S5 machine control are obsolete and spare parts are no longer available. If any of these components should fail or break, extensive sheeter downtime and costly production loss would result. This upgrade converts the Siemens S5 Automation to a Siemens PLC-S7 TIA Automation as a stand-alone upgrade.
The Automation will be implemented with the following functions:
- degressive web tension control with master roll
- automatic detection of numbers of layers for the counting
- recording and display of machine speed
- input of size length and transfer to the drive
- detection and display of the size length
- sheet counting according to sheets and reams
- fast jam protection (sheet / gap monitoring)
- output of the signals for the inserting units
- pile change after achieving desired sheet count or desired ream
- diverter gate control
- fault messages (of the new automation) on the operating terminal
- connection to the existing control
Benefits
- Modern machine control replacing obsolete S5 components - ensures spare parts’ availability
- Prerequisite for further upgrades
- Investment typically pays for itself within days - compared to unplanned downtime
Technical Service
The BW Papersystems Service Department is a highly dedicated team of people committed to giving the best customer support in the industry. Trained technicians are available for emergency service, machine updates and maintenance.
Technicians are available throughout the world for fast response and quality service. Learn more about how our service technicians can help you.
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A sheeter that we had planned especially for our lightweight specialty papers has become an all-round smart sheeter that can process even heavy grammages up to 300 gsm with maximum cutting accuracy.
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